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id="tpnrxl7j" class="title"> <h3><a>直線電機真的可以取代滾珠絲杠嗎？<small></small></a></h3> </div> <!-- 頁面標題結束 --> <hr class="featurette-divider"> <!-- 中部開始 --> <div id="tpnrxl7j" class="container"> <!-- 正文 --> <div id="tpnrxl7j" class="lead" id="print"> <p> <span style="text-indent: 21pt; font-family: 宋體;">最近</span><span lang="EN-US" style="text-indent: 21pt;">, </span><span style="text-indent: 21pt; font-family: 宋體;">有位</span><span lang="EN-US" style="text-indent: 21pt;">c ontr o l</span><span style="text-indent: 21pt; font-family: 宋體;">壓</span><span lang="EN-US" style="text-indent: 21pt;"> ngl nee r</span><span style="text-indent: 21pt; font-family: 宋體;">舊</span><span lang="EN-US" style="text-indent: 21pt;">g</span><span style="text-indent: 21pt; font-family: 宋體;">雜志的讀者提問說</span><span lang="EN-US" style="text-indent: 21pt;"> : /</span><span style="text-indent: 21pt; font-family: 宋體;">每當我聽到</span><span lang="EN-US" style="text-indent: 21pt;"><a target="_blank"><span lang="EN-US" style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">數控銑床</span></a></span><span style="text-indent: 21pt; font-family: 宋體;">系統中預示著滾珠絲桿即將損壞的聲音時</span><span lang="EN-US" style="text-indent: 21pt;">,</span><span style="text-indent: 21pt; font-family: 宋體;">就</span><span style="text-indent: 21pt;"> </span><span style="text-indent: 21pt; font-family: 宋體;">薈</span><span style="text-indent: 21pt;"> </span><span style="text-indent: 21pt; font-family: 宋體;">情不自</span><span style="text-indent: 21pt;"> </span><span style="text-indent: 21pt; font-family: 宋體;">禁</span><span style="text-indent: 21pt;"> </span><span style="text-indent: 21pt; font-family: 宋體;">想到</span><span lang="EN-US" style="text-indent: 21pt;">, </span><span style="text-indent: 21pt; font-family: 宋體;">難</span><span style="text-indent: 21pt;"> </span><span style="text-indent: 21pt; font-family: 宋體;">道</span><span style="text-indent: 21pt;"> </span><span style="text-indent: 21pt; font-family: 宋體;">沒</span><span style="text-indent: 21pt;"> </span><span style="text-indent: 21pt; font-family: 宋體;">有一</span><span style="text-indent: 21pt;"> </span><span style="text-indent: 21pt; font-family: 宋體;">種</span><span style="text-indent: 21pt;"> </span><span style="text-indent: 21pt; font-family: 宋體;">更</span><span style="text-indent: 21pt;"> </span><span style="text-indent: 21pt; font-family: 宋體;">好</span><span style="text-indent: 21pt;"> </span><span style="text-indent: 21pt; font-family: 宋體;">的</span><span style="text-indent: 21pt;"> </span><span style="text-indent: 21pt; font-family: 宋體;">方</span><span style="text-indent: 21pt;"> </span><span style="text-indent: 21pt; font-family: 宋體;">法</span><span style="text-indent: 21pt;"> </span><span style="text-indent: 21pt; font-family: 宋體;">可</span><span style="text-indent: 21pt;"> </span><span style="text-indent: 21pt; font-family: 宋體;">以完成這種線性運動</span><span lang="EN-US" style="text-indent: 21pt;">, </span><span style="text-indent: 21pt; font-family: 宋體;">有沒有其他更為適合的技術呢</span><span lang="EN-US" style="text-indent: 21pt;">, 0 </span><span style="text-indent: 21pt; font-family: 宋體;">我們就這一問題咨詢了</span><span lang="EN-US" style="text-indent: 21pt;">8 }" m e n s M o t </span><span style="text-indent: 21pt; font-family: 宋體;">心</span><span lang="EN-US" style="text-indent: 21pt;">nC ont r o lG r o up</span><span style="text-indent: 21pt; font-family: 宋體;">的</span><span lang="EN-US" style="text-indent: 21pt;">dohn M e</span><span style="text-indent: 21pt; font-family: 宋體;">丫</span><span lang="EN-US" style="text-indent: 21pt;"> er, </span><span style="text-indent: 21pt; font-family: 宋體;">而他給出的答案是直線電機技術</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">M e y e</span><span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">脫</span><span lang="EN-US"> , </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">雖然現代機械設計在控制技術方面已經取得了重大突破</span><span lang="EN-US">, </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">但是直線</span> <span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">電機并沒有參與其中</span><span lang="EN-US">"</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">事實上</span><span lang="EN-US">, </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">大部分現代機械仍舊沿用著歷史悠久的滑動推進系統</span><span lang="EN-US"> "</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">我們已經走過</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">了由直流伺服</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">電機和滾珠絲桿驅動數控機械的時代</span><span lang="EN-US">"</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">如今</span><span lang="EN-US"> ,</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">我們使用的電腦數控精密機械可</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">以讀取</span><span lang="EN-US">C A D </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">文件</span><span lang="EN-US"> , </span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">還可以用機械</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">自身的按鈕編輯機器程序</span><span lang="EN-US">"</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">為了驅動現代機械上的滑動機構</span><span lang="EN-US">, </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">我們還開發了驅動滾珠絲桿的交流伺服</span> <span style="font-family:宋體; mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">電動機</span><span lang="EN-US">"</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">也許</span><span lang="EN-US"> , </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">我們還將滑動機構從盒式的升級到了輪軌式的</span><span lang="EN-US">"</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">但是我們是怎么驅動這些滑動機構的呢</span><span lang="EN-US">, </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">答案仍舊是伺服電動機和滾珠絲桿</span><span lang="EN-US"> "</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">在各種運動控制中采用直線電機能夠實現高精度和良好的動態性能這些性能不僅體現在高轉速情況下，還體現在主軸箱恒定低轉速、主軸滑動座架、工具管理系統、部件操作裝置和其他一些方面。用簡單而高效的直線電機取代各種機械部件能夠省下一筆可觀的開銷。這些電機所提供的是一整套驅動方案，能夠保證系統的可靠性、精確度、高動態穩定性、低維護成本，還能夠縮短生產用時。</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">直線電機究寬為何物</span><span lang="EN-US">?</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">我們所熟知的旋轉電機含有一個被稱為定子的環形電磁鐵</span><span lang="EN-US"> "</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">直線電機中也同樣存在電磁鐵</span><span lang="EN-US">,</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">只不過它們是被鋪開放置</span><span lang="EN-US">, </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">呈平面狀的</span><span lang="EN-US"> "</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">直線電機的轉子也采用同樣的設計</span><span lang="EN-US"> , </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">鋪開形成平面</span><span lang="EN-US"> "</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">初級</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">電磁鐵通電后會吸引次級部分</span><span lang="EN-US"> , </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">從而推動電機前進</span><span lang="EN-US"> "</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">輸入電流越大</span><span lang="EN-US">, </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">產生的磁場就越強</span><span lang="EN-US">, </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">電機產生的推力也就越大</span><span lang="EN-US">"</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">想象一下游樂園里你最喜歡的木質過山車</span><span lang="EN-US">"</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">為</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">了把車輛推上第一個</span><span lang="EN-US"> /</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">山丘</span><span lang="EN-US"> 0 </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">從而獲得</span><span lang="EN-US"> /</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">急墜</span><span lang="EN-US">0 , </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">我們必須慢慢行駛到山丘下</span><span lang="EN-US">, </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">在那里通過電動機</span><span lang="EN-US"> ! </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">變速箱和鏈齒的拖動晃晃悠悠地升到山頂</span><span lang="EN-US">"</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">現在</span><span lang="EN-US"> , </span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">想象一下乘坐那種用直線電機驅動的現代過山車的感覺</span><span lang="EN-US"> "</span><span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">當你駛離車站時</span><span lang="EN-US">, </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">能否感受到那種突如其來的加速度</span><span lang="EN-US">, </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">直線電機能夠產生足夠的推力</span><span lang="EN-US">, </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">使車輛越過第一個山丘</span><span lang="EN-US"> , </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">穿過第一個驚險的回環</span><span lang="EN-US"> "</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">推進器一波接一波的推力可以在各種情況下保持車輛速度</span><span lang="EN-US">, </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">使它穿過回環和彎角</span><span lang="EN-US">,</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">這些都是過去的設計無法辦到的</span><span lang="EN-US">"# </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">最后</span><span lang="EN-US"> , </span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">當列車到站時</span><span lang="EN-US">, </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">你會感受到直線電機的剎車動作</span><span lang="EN-US"> "</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">木質過山車是如何停站的呢</span><span lang="EN-US">"</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">你還記得車站里那個負責拉大杠桿的哥們么</span><span lang="EN-US">,</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">直線</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">電機構造簡單</span><span lang="EN-US"> , </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">主要由兩部分構成</span><span lang="EN-US"> "</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">初級包含電磁鐵</span><span lang="EN-US"> , </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">而次級使用永磁體或者無磁體來驅動運動部分</span><span lang="EN-US">" </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">直線</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">電機的出現意味著伺服電動機</span><span lang="EN-US"> ! </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">分解器</span><span lang="EN-US"> ! </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">轉速計</span><span lang="EN-US"> ! </span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">禍合器</span><span lang="EN-US">! </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">滑輪</span><span lang="EN-US"> ! </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">正時帶</span><span lang="EN-US"> ! </span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">滾珠絲桿</span><span lang="EN-US"> ! </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">支撐軸承</span><span lang="EN-US"> ! </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">潤滑系統和冷卻系統都已經過時了</span><span lang="EN-US">"</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">那些使用帶冷卻系統的空心滾珠絲桿實現熱穩定系統也已經過時了</span><span lang="EN-US">"</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">同時過時的還有那些使用昂貴的扭矩</span> <span style="font-family:宋體; mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">電機和變速箱的齒輪系統以及那些需要高扭矩液壓電機以及配電單元的鏈條傳動系統</span><span lang="EN-US">"</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">直線</span> <span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">電機是一項有保障</span><span lang="EN-US"> ! </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">實用而且經濟的產品</span><span lang="EN-US">"</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">隨著產量的增長</span><span lang="EN-US"> , </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">它們的經濟性將會越發明顯</span><span lang="EN-US">" </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">簡而言之</span><span lang="EN-US">, </span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">將直線</span> <span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">電機作為機械系統控制技術的時代已經到來了</span></p> <p class="MsoNormal" align="center" style="margin-top:4.5pt;margin-right:0cm; margin-bottom:7.5pt;margin-left:0cm;text-align:center;line-height:13.5pt; mso-pagination:widow-orphan;mso-outline-level:1"><b><span style="mso-bidi-font-size: 10.5pt;font-family:宋體;mso-bidi-font-family:宋體;color:#666666;mso-font-kerning: 0pt">本文由<span lang="EN-US"> <a ><span lang="EN-US" style="color:#333333"><span 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