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id="tpnrxl7j" class="title"> <h3><a>加工中心加工精度異常的故障分析及排除<small></small></a></h3> </div> <!-- 頁面標題結束 --> <hr class="featurette-divider"> <!-- 中部開始 --> <div id="tpnrxl7j" class="container"> <!-- 正文 --> <div id="tpnrxl7j" class="lead" id="print"> <p>1，故障的現象</p><p><a target="_blank">機床</a>在加工過程中在移動 X 軸時<a target="_blank">機床</a>噪聲大，且在加工零件時出現尺寸不準的現象</p><p>2,故障分析：數控<a target="_blank">加工中心</a>有三個軸，分別為 X，Y，Z，三個軸都是通過滾珠絲杠副與平臺連接， 通過伺服電機與皮帶傳動已達到平臺移動的目的，所以機床三個軸的位移精度直接影響零件的加工精度，現在出現尺寸不準，且噪聲大這與滾珠絲杠副必定有一定的關系，經拆卸后排除電機和傳動皮帶的故障。</p><p>3,故障排除：</p><p>3.1,滾珠絲杠副的故障排除</p><p>在數控<a target="_blank">加工中心</a>中，滾珠絲杠是進給傳動的主要部件，它可將伺服電動機的旋轉運動轉變為直線運動，用較小的轉矩可以獲得很大的推力。滾珠絲杠副的基本結構如圖 1-1 所示。滾珠絲杠副的主要故障現象有噪聲、運動不靈活及潤滑不良等。</p><p> </p><p><img src="/upload/images/201810/15401884843294.png" title="15401884843294.png" alt="圖片.png"/></p><p>圖 1-1 滾珠絲杠副的基本結構</p><p> </p><p> </p><p>滾珠絲杠副噪聲大的故障原因及排除方法有以下幾種：</p><p>3.2,絲杠支承軸承的壓蓋壓合情況不良。排除方法為調整軸承壓蓋，使其壓緊軸承端面。</p><p>3.3,絲杠支承軸承可能破損。排除方法為更換破損軸承。</p><p>3.4,電動機與絲杠聯軸器松動。排除方法為擰緊聯軸器鎖緊螺釘。</p><p>3.5,絲杠潤滑不良。排除方法為改善潤滑條件，使潤滑油量充足。</p><p>3.6,滾珠絲杠副滾珠有破損。排除方法為更換新滾珠。 滾珠絲杠轉動不靈活的故障原因及排除方法有以下幾種：</p><p>3.7,軸向預加載荷太大。排除方法為調整軸向間隙和預加載荷。</p><p>3.8,絲杠與導軌不平行。排除方法為調整絲杠支座位置，使絲杠與導軌平行。</p><p>3.9,螺母軸線與導軌不平行。排除方法為調整螺母座的位置，使螺母軸線與導軌平行。</p><p>3.10,絲杠彎曲變形。排除方法為校直絲杠。</p><p> </p><p>4,故障總結：此類故障是數控<a target="_blank">加工中心</a>比較常見的故障，主要是對滾珠絲杠副的保養不到位所以對于安裝和保養需要注意以下事項：</p><p>4.1,滾珠絲杠屬精密傳裝置，必須進行潤滑。在螺母內推薦使用鉀皂基潤滑脂 1-3 號透平油潤滑，</p><p>4.2,滾珠絲杠與滾動軸承一樣，混入灰塵異物，將會降低使用壽命。因此，必須采用絲杠保護套加以保護。</p><p>4.3,由于滾珠絲杠螺母的特殊結構，不宜承受徑向負荷，以免造成絲杠彎曲，影響傳動精度和運動的靈活性，降低使用壽命。故安裝時，尤其要注意絲杠的軸心線與螺母座移動軌跡的平行，并使絲杠支撐中心軸線應與螺母中心軸線一致。</p><p>4.4 將絲杠安裝于設備上，注意不能使絲杠與螺母分離，以免滾珠脫出。安裝時不要敲打滾珠絲杠副，尤其注意保護滾珠導軌，因其管壁較薄，碰撞變形將使鋼球流動受制約。</p><p>影響機床精度的因素有很多，所以故障出現時應當遵循先易后難的順序，不要盲目拆卸。</p><p> </p><p>5,結束語</p><p><a target="_blank">數控加工中心</a>和加工中心的液壓系統也會出現故障，但是其液壓原理通過機床圖紙中的液壓原理圖都會大致分析出故障點，主要是通過液壓泵提供壓力，電磁伺服比例閥來控制油路以達到油缸換向的目的。如果有一路沒有動作可以通過液壓圖來找出其控制閥，并檢查控制閥的完好。保證液壓泵進油口的過濾器清潔以及各油路接頭無漏油。</p><p><br/></p></div> <div id="tpnrxl7j" class="blank30"></div> <!-- tag --> <div id="tpnrxl7j" class="blank10"></div> 標簽： <a href='/index.php?case=tag&act=show&tag=%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>加工中心</a> <!-- 分類 --> <div id="tpnrxl7j" class="blank10"></div> 分類： <a href='/bethel/type/jnc/type-1.html' target='_blank'>加工中心</a> <div id="tpnrxl7j" class="blank30"></div> <!--自動調用自定義字段--> <div id="tpnrxl7j" class="blank20"></div> <div id="tpnrxl7j" class="blank30"></div> <!-- 投票 --> <script src="/index.php?case=vote&act=view&aid=2259"></script> <!-- 自定義表單開始 --> <!-- 自定義表單結束 --> <div id="tpnrxl7j" class="blank60"></div> <!-- 上下頁開始 --> <div class="tpnrxl7j" id="page"> <strong>上一篇</strong><a href="/bethel/news/show_2258.html">加工中心的液壓刀柄與熱漲刀柄夾持效果研究</a> <div id="tpnrxl7j" class="blank10"></div> 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