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id="tpnrxl7j" class="title"> <h3><a>談CNC加工中心的編程指令<small></small></a></h3> </div> <!-- 頁面標題結束 --> <hr class="featurette-divider"> <!-- 中部開始 --> <div id="tpnrxl7j" class="container"> <!-- 正文 --> <div id="tpnrxl7j" class="lead" id="print"> <p> <span style="font-family: 宋體;">數控銑床編程中介紹的準備功能</span><span lang="EN-US">G</span><span style="font-family: 宋體;">代碼和輔助功能</span><span lang="EN-US">}1</span><span style="font-family: 宋體;">代碼在</span><strong><span lang="EN-US"><a ><span lang="EN-US" style="font-family:宋體; mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">加工中心</span></a></span></strong><span style="font-family: 宋體;">編程中依然有效，</span></p> <p class="MsoNormal"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">只是不同的系統功能略有差別。以</span><span lang="EN-US">850</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">型</span><strong><span lang="EN-US"><a ><span lang="EN-US" style="font-family:宋體; mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">數控加工中心</span></a></span></strong><span style="font-family:宋體; mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">為例，介紹</span><strong><span lang="EN-US"><a >CNC<span lang="EN-US" style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman""><span lang="EN-US">加工中心</span></span></a></span></strong><span lang="EN-US"><a ></a></span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">程序編制的基本方法。該加工中心配備的是華中世紀星</span><span lang="EN-US">HNC-21 M</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">數控系統，該系統常用的一些</span><span lang="EN-US">G</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">指令可參考第</span><span lang="EN-US">13</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">章數控銑加工中的</span><span lang="EN-US">c</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">指令，</span><span lang="EN-US">M</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">代碼如表</span><span lang="EN-US">14. 2</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">所示。</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span lang="EN-US"> </span><img src="/upload/images/201408/14079429252032.jpg" alt="" /></p> <p class="MsoNormal"><img src="/upload/images/201408/14079429440811.jpg" alt="" /></p> <p class="MsoNormal"><strong><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">加工中心</span></strong><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">的編程方法與一般數控銑床的編程方法相同，在第</span><span lang="EN-US">13</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">‘章已經介紹。下面以華中數控系統為例，重點介紹加工中心特有的一些程序編制方法。</span></p> <p class="MsoNormal"><span lang="EN-US"> 1.</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">工件坐標系指令</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">由于加工中心可以進行多工位加工，故常常在一個程序中用到多個坐標系。利用</span><span lang="EN-US">G54G59</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">則可建立</span><span lang="EN-US">6</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">個工件坐標系，如圖</span><span lang="EN-US">14. 10</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">所示。</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">例如，用</span><span lang="EN-US">G54</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">和</span><span lang="EN-US">G59</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">建立兩個坐標系，首先測量出對應工件原點與機床原點的偏置量，即</span><span lang="EN-US">G54 (X1, Y1, Z1)</span><span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">、</span><span lang="EN-US">G59 (X6, Y6, Z6)</span><span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">，然后在相應的工件坐標系選擇畫面上填人相應值，就完成了</span><span lang="EN-US">G54 , G59</span><span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">工件坐標系的設定。此后程序中有</span><span lang="EN-US">G90 G54 X30 Y20</span><span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">時，則向預先設定的工件坐標系中的</span><span lang="EN-US">A</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">點移動，如圖</span><span lang="EN-US">14. 11</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">所示。</span></p> <p><img src="/upload/images/201408/14079429610611.jpg" alt="" /></p> <p class="MsoNormal"><span lang="EN-US"> </span></p> <p class="MsoNormal"><span lang="EN-US">2.</span><span style="font-family:宋體; mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">換刀指令</span></p> <p class="MsoNormal" style="margin-top:3.75pt;margin-right:0cm;margin-bottom: 3.75pt;margin-left:0cm;line-height:13.5pt"><span lang="EN-US"> </span><span lang="EN-US" style="font-family: Tahoma;"> </span><span style="font-family: 宋體;">換刀指令由</span><span lang="EN-US" style="font-family: Tahoma;">G,r M06</span><span style="font-family: 宋體;">構成。</span><span lang="EN-US" style="font-family: Tahoma;">T</span><span style="font-family: 宋體;">為選刀指令，通常為</span><span lang="EN-US" style="font-family: Tahoma;">T00</span><span style="font-family: 宋體;">一</span><span lang="EN-US" style="font-family: Tahoma;">199 , T00</span><span style="font-family: 宋體;">為刀具庫中的空刀位，不裝置刀具。通常在加工程序完畢前，要把主軸上的刀送回刀具庫中，履行</span><span lang="EN-US" style="font-family: Tahoma;">T00 M06</span><span style="font-family: 宋體;">即可。</span><span lang="EN-US" style="font-family: Tahoma;">T01</span><span style="font-family: 宋體;">一</span><span lang="EN-US" style="font-family: Tahoma;">T99</span><span style="font-family: 宋體;">為</span><span lang="EN-US" style="font-family: Tahoma;">1</span><span style="font-family: 宋體;">一</span><span lang="EN-US" style="font-family: Tahoma;">99</span><span style="font-family: 宋體;">號刀具方位。如果說要用</span><span lang="EN-US" style="font-family: Tahoma;">3</span><span style="font-family: 宋體;">號刀，那么</span><span lang="EN-US" style="font-family: Tahoma;">T03</span><span style="font-family: 宋體;">的功能即是把刀具庫中的</span><span lang="EN-US" style="font-family: Tahoma;">3</span><span style="font-family: 宋體;">號刀位上的刀轉至待取方位。</span><span lang="EN-US" style="font-family: Tahoma;">M06</span><span style="font-family: 宋體;">為換刀指令，當履行</span><span lang="EN-US" style="font-family: Tahoma;">M06</span><span style="font-family: 宋體;">時，自動換刀裝置把待取方位上的刀與主軸上的刀一起取下并相互交換方位。通常選刀和換刀分開履行，選刀動作可與機床加工一起進行，即利用切削時間選好刀具</span><span lang="EN-US" style="font-family: Tahoma;">;</span><span style="font-family: 宋體;">而換刀有必要在主軸停轉條件下進行，因此換刀動作指令</span><span lang="EN-US" style="font-family: Tahoma;">M06</span><span style="font-family: 宋體;">有必要編在用</span><span lang="EN-US" style="font-family: Tahoma;">“</span><span style="font-family: 宋體;">新刀</span><span lang="EN-US" style="font-family: Tahoma;">”</span><span style="font-family: 宋體;">進行加工的程序段之前，等換上</span><span lang="EN-US" style="font-family: Tahoma;">“</span><span style="font-family: 宋體;">新刀</span><span lang="EN-US" style="font-family: Tahoma;">”</span><span style="font-family: 宋體;">，發動主軸后，方可進行下面程序段的加工。</span><span lang="EN-US" style="font-family: Tahoma;"><o:p></o:p></span></p> <p class="MsoNormal" align="left" style="margin: 3.75pt 0cm; line-height: 13.5pt;"><span style="font-family: 宋體;">通常<strong>加工中心</strong>換刀前要履行</span><span lang="EN-US" style="font-family: Tahoma;">G28</span><span style="font-family: 宋體;">指令，使主軸刀具卡盤端面中心回來機床參考點、</span><span lang="EN-US" style="font-family: Tahoma;">.;</span><span style="font-family: 宋體;">在</span><span lang="EN-US" style="font-family: Tahoma;">G28</span><span style="font-family: 宋體;">指令前，一定要撤銷刀具的半徑抵償和長度抵償。</span><span lang="EN-US" style="font-family: Tahoma;">G28</span><span style="font-family: 宋體;">的運用格式如下</span><span lang="EN-US" style="font-family: Tahoma;">:<o:p></o:p></span></p> <p class="MsoNormal"><span lang="EN-US">G53 G28 X _Y_ Z;</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">其中，</span><span lang="EN-US">G53</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">為機床坐標系指令，</span><span lang="EN-US">X_ Y_ Z_</span><span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">為機床坐標系中的位置坐標，該指令的意義是刀具經過中間點</span><span lang="EN-US">X_ Y_ Z_</span><span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">返回機床的參考點，</span><span lang="EN-US">X_ Y_ Z_</span><span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">是刀具回機床參考途中必須經過的中間位置。如要換</span><span lang="EN-US">T03</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">作為下一工序的使用刀具，其指令程序段為</span><span lang="EN-US">:</span></p> <p class="MsoNormal"><span lang="EN-US">T03 </span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">選</span><span lang="EN-US">T03</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">號刀具</span></p> <p class="MsoNormal"><span lang="EN-US">……</span></p> <p class="MsoNormal"><span lang="EN-US">G40 G99; </span><span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">換刀前取消當前使用刀具的半徑補償和長度補償</span></p> <p class="MsoNormal"><span lang="EN-US">G53 G28 ZO M06</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">通過機床坐標系</span><span lang="EN-US">Z</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">軸零點返回機床參考點，執行換刀動作</span><span lang="EN-US">Ma 6</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，把</span><span lang="EN-US">T03</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">裝在主軸上</span></p> <p class="MsoNormal"><span lang="EN-US">……</span></p> <p class="MsoNormal"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">數控系統不一樣，返回參考點的指令也不盡祖同。在華中數控系統中，使用指令</span><span lang="EN-US">G29,</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">該指令功能與</span><span lang="EN-US">G28</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">相似。不同之處是刀具自動返回第二參考點，參數來設定的，</span><span lang="EN-US">G29</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">指令必須在刀具返回第一參考點后才有效。</span></p> <p class="MsoNormal"><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">而第二參考點的位置是由通常</span><span lang="EN-US">G29</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">指令用于自動換刀位置與參考點不同的場合，而在使用</span><span lang="EN-US">G29</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">前，同</span><span lang="EN-US">G28</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">一樣應先取消刀具補償。指令程序段為</span><span lang="EN-US">:</span></p> <p class="MsoNormal"><span lang="EN-US"> T06;</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">選</span><span lang="EN-US">Tos</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">刀具</span></p> <p class="MsoNormal"><span lang="EN-US"> G4 0 ;</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">取消刀具半徑補償</span></p> <p class="MsoNormal"><span lang="EN-US"> G9I G29X0 Y0 Z0;</span><span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">返回第二參考點</span><span lang="EN-US">(</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">換刀點</span><span lang="EN-US">)</span></p> <p class="MsoNormal"><span lang="EN-US"> M06:</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">執行換刀動作</span><span lang="EN-US">MO 6</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，把</span><span lang="EN-US">TO 6</span><span style="font-family: 宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">裝在主軸上</span></p> <p class="MsoNormal"><span lang="EN-US"> 3.</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">刀具補償</span></p> <p class="MsoNormal"><span lang="EN-US"> (1)</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具半徑補償</span><span lang="EN-US">G40 G41 G42</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">。<strong>加工中心</strong>的刀具半徑補償與數控銑床刀具半徑補償類似，一般是指銑刀中心軌跡與工件的實際尺寸之間的距離采用半徑補償方式來設定，補償量為刀具半徑值。第</span><span lang="EN-US">13</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">章已經介紹過，在使用半徑補償時，編程按工件實際尺寸來計一算，而加工中刀具軌跡可自動偏置。詳細內容見第</span><span lang="EN-US">13</span><span style="font-family:宋體;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">章</span><st1:chsdate isrocdate="False" islunardate="False" day="30" month="12" year="1899" w:st="on"><span lang="EN-US">13. 3. 3</span></st1:chsdate><span style="font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">數控銑床編程指令簡介</span><span lang="EN-US">;</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span lang="EN-US"> </span><span lang="EN-US" style="font-family: Tahoma;">(2)</span><span style="font-family: 宋體;">刀具長度抵償</span><span lang="EN-US" style="font-family: Tahoma;">G43 G44 G49</span><span style="font-family: 宋體;">。在<a ><strong>數控銑床</strong></a>上需要用刀具長度抵償功能抵償刀具的磨損。加工中也有相同的疑問，并且因為多把刀具參加一個零件的加工，還產生了新的疑問。當一個加工程序內要運用幾把刀時，因為每把刀的長度不一樣，在同一坐標系內，在</span><span lang="EN-US" style="font-family: Tahoma;">Z</span><span style="font-family: 宋體;">值不變的情況下，每把刀具的端面在</span><span lang="EN-US" style="font-family: Tahoma;">Z</span><span style="font-family: 宋體;">方向的實際方位有所不一樣，這會給編程帶來很大困難。為此，先將一把刀作為規范刀具，以此為基準，將其他刀具的長度相對于規范刀具長度的添加或削減值作為抵償記錄在機床數控系統的某個單元內。當刀具</span><span lang="EN-US" style="font-family: Tahoma;">Z</span><span style="font-family: 宋體;">方向運動時，數控系統將依據已記錄的抵償值作相應的批改。當實際刀具與編程刀具長度不符時，用長度抵償進行批改可不必改變所編程序。詳細內容見第</span><span lang="EN-US" style="font-family: Tahoma;">13</span><span style="font-family: 宋體;">章</span><st1:chsdate isrocdate="False" islunardate="False" day="30" month="12" year="1899" w:st="on"><span lang="EN-US" style="font-family: Tahoma;">13. 3. 3</span></st1:chsdate><span style="font-family: 宋體;">數控銑床編程指令簡介</span><span lang="EN-US" style="font-family: Tahoma;">::</span><span lang="EN-US"><o:p></o:p></span></p></div> <div id="tpnrxl7j" class="blank30"></div> <!-- tag --> <div id="tpnrxl7j" class="blank10"></div> 標簽： <a 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