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id="tpnrxl7j" class="title"> <h3><a>試驗數據處理的方法<small></small></a></h3> </div> <!-- 頁面標題結束 --> <hr class="featurette-divider"> <!-- 中部開始 --> <div id="tpnrxl7j" class="container"> <!-- 正文 --> <div id="tpnrxl7j" class="lead" id="print"> <p> <st1:chsdate year="1899" month="12" day="30" islunardate="False" isrocdate="False" w:st="on" style="line-height: 13pt; background-color: transparent;"><span id="tpnrxl7j" class="3"><span style="font-size: 10.5pt;">3.5.2</span></span></st1:chsdate><span id="tpnrxl7j" class="3" style="line-height: 13pt; background-color: transparent;"><span style="font-size: 10.5pt;">試驗數據處理的方法</span></span></p> <p class="30" style="margin-bottom:13.0pt;line-height:13.0pt;mso-line-height-rule: exactly;mso-pagination:lines-together;page-break-after:avoid;background:transparent"><a name="bookmark41"></a></p> <p class="21" align="left" style="text-indent: 27pt; background: transparent;"><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt;">試驗數據的處理包括試驗數據的統計以及試驗數據的分析。</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="21" style="text-align:justify;text-justify:inter-ideograph;text-indent: 27.0pt;background:transparent"><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt;">試驗數據的統計包括兩部分：</span></span><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">1.</span></span><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt;">實驗室數據的統計，包括換刀系統故障統 計以及換刀總次數與換刀總時間統計；</span></span><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">2.</span></span><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt;">現場數據統計，包括加工中心換刀系 統故障統計以及零件工步數與時間的統計。</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="21" style="margin-left:0cm;text-align:justify;text-justify:inter-ideograph; text-indent:27.0pt;mso-list:l0 level1 lfo1;tab-stops:47.25pt;background:transparent"><!--[if !supportLists]--><span style="font-size: 11.5pt; font-family: SimSun;">(1)<span style="font-stretch: normal; font-size: 7pt; font-family: 'Times New Roman';"> </span></span><!--[endif]--><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt;">實驗室自動換刀系統故障統計</span></span><span style="font-size:10.5pt;mso-bidi-font-family:MingLiU"><o:p></o:p></span></p> <p class="21" style="text-align:justify;text-justify:inter-ideograph;text-indent: 27.0pt;background:transparent"><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt;">實驗室自動換刀系統故障統計就是將試驗過程中收集來的故障數據進行歸 類總結。其統計表格見附錄1表</span></span><span id="tpnrxl7j" class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">A</span></span><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">-6,</span></span><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt;">表中詳細的統計了故障發生的日期、故障 開始時間、故障結束時間、故障維修時間以及相鄰兩次故障的間隔時間，通過對 這些數據的統計便于后期對這些數據的建模處理，得出實驗室自動換刀系統的 </span></span><span id="tpnrxl7j" class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">MTBF</span></span><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt;">值以及維修度值。同時便于分析者根據日期找出相應的故障類型，即附錄 1表</span></span><span id="tpnrxl7j" class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">A</span></span><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">-2</span></span><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt;">記錄的有關該日期下出現故障的詳細信息以及解決方案。</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="21" style="margin-left:0cm;text-align:justify;text-justify:inter-ideograph; text-indent:27.0pt;mso-list:l0 level1 lfo1;tab-stops:47.25pt;background:transparent"><!--[if !supportLists]--><span style="font-size: 11.5pt; font-family: SimSun;">(2)<span style="font-stretch: normal; font-size: 7pt; font-family: 'Times New Roman';"> </span></span><!--[endif]--><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt;">實驗室換刀頻率的統計</span></span><span style="font-size:10.5pt;mso-bidi-font-family:MingLiU"><o:p></o:p></span></p> <p class="21" align="left" style="text-indent: 27pt; background: transparent;"><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt;">換刀總次數與換刀時間可以通過附錄1表</span></span><span id="tpnrxl7j" class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">A</span></span><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">-1</span></span><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt;">或者通過</span></span><span id="tpnrxl7j" class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">VB</span></span><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt;">控制程序來查詢 相關數據。</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="21" style="margin-left:0cm;text-align:justify;text-justify:inter-ideograph; text-indent:27.0pt;mso-list:l0 level1 lfo1;tab-stops:47.25pt;background:transparent"><!--[if !supportLists]--><span style="font-size: 11.5pt; font-family: SimSun;">(3)<span style="font-stretch: normal; font-size: 7pt; font-family: 'Times New Roman';"> </span></span><!--[endif]--><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt;">加工中心換刀系統故障統計</span></span><span style="font-size:10.5pt;mso-bidi-font-family:MingLiU"><o:p></o:p></span></p> <p class="21" style="text-align:justify;text-justify:inter-ideograph;text-indent: 27.0pt;background:transparent"><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt;">加工中心換刀系統故障統計就是將現場采集來的有關刀庫的故障數據進行 歸類總結，其統計表格見附錄1表</span></span><span id="tpnrxl7j" class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">A</span></span><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">-7,</span></span><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt;">其作用同實驗室自動換刀系統故障表格 類似。同時便于分析者根據日期找出相應的故障類型，即附錄1表</span></span><span id="tpnrxl7j" class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">A</span></span><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">-3</span></span><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt;">中記錄的 有關該日期下出現故障的詳細信息以及解決方案。</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="21" style="margin-left:0cm;text-align:justify;text-justify:inter-ideograph; text-indent:26.0pt;mso-list:l0 level1 lfo1;background:transparent"><!--[if !supportLists]--><span style="font-size: 11.5pt; font-family: SimSun;">(4)<span style="font-stretch: normal; font-size: 7pt; font-family: 'Times New Roman';"> </span></span><!--[endif]--><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt;">加工中心換刀頻率的統計</span></span><span style="font-size:10.5pt;mso-bidi-font-family:MingLiU"><o:p></o:p></span></p> <p class="21" style="margin-bottom:17.55pt;text-align:justify;text-justify:inter-ideograph; text-indent:26.0pt;background:transparent"><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt;">加工中心換刀頻率是指換刀系統在單位時間內的換刀次數，或者定義為相鄰 兩次換刀的平均間隔時間。換刀頻率不易采集，尤其是在現場施工的情況下，必 須時刻派人盯著換刀系統，系統換一次刀，統計一次換刀時間點，非常麻煩。加 工時間包括換刀時間和工步持續時間這兩部分，換刀時間比較短，一般在</span></span><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">5</span></span><span id="tpnrxl7j" class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">s</span></span><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">~10</span></span><span id="tpnrxl7j" class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">s </span></span><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt;">之間，工步持續時間比較長，一般在</span></span><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">3</span></span><span id="tpnrxl7j" class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">min</span></span><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">~2</span></span><span id="tpnrxl7j" class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">h</span></span><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt;">之間，故相對于工步持續時間，換 刀時間比較短，這樣換刀頻率就可以通過采集零件工步數以及工步持續時間來計 算，采集的數據也就由直接記錄換刀時間點換成記錄零件加工工步數以及每道 工步的時間，這些數據都可以通過相應的工藝程序來查詢，非常便利，而且節省 時間。將采集來的數據歸入附錄1表</span></span><span id="tpnrxl7j" class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">A</span></span><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">-8</span></span><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt;">中，以便后續對加工中心圓盤式刀庫換 刀頻率的計算。</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="22" style="margin-top:0cm;margin-right:0cm;margin-bottom:13.0pt; margin-left:0cm;line-height:13.0pt;mso-line-height-rule:exactly;mso-pagination: lines-together;page-break-after:avoid;background:transparent"><a name="bookmark42"><span id="tpnrxl7j" class="20"><span style="font-size: 10.5pt;">3.6</span></span></a><span id="tpnrxl7j" class="20"><span style="font-size: 10.5pt;">本章小結</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p><span id="tpnrxl7j" class="2SimSun30"><span style="font-size: 10.5pt;">本章主要是從四個方面對圓盤式刀庫自動換刀系統可靠性試驗方法進行了 研宄。首先從試驗環境、試驗的前期準備以及試驗要求等方面設計了可靠性試驗; 其次給出了自動換刀系統的故障定義以及分類方法、判據原則和計數原則，以此 對試驗過程中出現的故障數據進行及時有效的歸類總結；再次劃分了自動換刀系 統故障的危害等級；最后研宄了實驗室試驗數據和現場試驗數據的采集以及處理 方法，同時研宄了非典型數據的處理方法，如加工中心換刀頻率數據。利用上述 試驗方法以及數據采集方法規范以后的可靠性試驗，保證試驗的順利進行以及采 集數據的真實可靠性。</span></span></p> <p> </p> <p><span style="font-size:9.0pt;font-family:宋體;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman";mso-bidi-font-family: "Times New Roman";mso-font-kerning:1.0pt;mso-ansi-language:EN-US;mso-fareast-language: ZH-CN;mso-bidi-language:AR-SA">本文采摘自“加工中心盤式刀庫可靠性試驗方法研究”，因為編輯困難導致有些函數、表格、圖片、內容無法顯示，有需要者可以在網絡中查找相關文章！本文由伯特利數控整理發表文章均來自網絡僅供學習參考，轉載請注明！</span></p></div> <div id="tpnrxl7j" class="blank30"></div> <!-- tag --> <div id="tpnrxl7j" class="blank10"></div> 標簽： <a href='/index.php?case=tag&act=show&tag=%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>加工中心</a> <a href='/index.php?case=tag&act=show&tag=%E6%95%B0%E6%8E%A7%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>數控加工中心</a> <a href='/index.php?case=tag&act=show&tag=CNC%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>CNC加工中心</a> <a href='/index.php?case=tag&act=show&tag=%E6%95%B0%E6%8E%A7%E6%9C%BA%E5%BA%8A' target='_blank'>數控機床</a> <a href='/index.php?case=tag&act=show&tag=%E5%88%80%E5%BA%93' target='_blank'>刀庫</a> <!-- 分類 --> <div id="tpnrxl7j" class="blank10"></div> 分類： <a href='/bethel/type/jnc/type-1.html' 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